Toll Free: (800) 739-9130 | E-mail: sales@zemanmfg.com
Zeman Manufacturing Company | Custom Metal Tube Cutting & Fabricating
Capabilities/Products Tube Bending Tube End Forming Tube Assembly Tube Cutting Hypodermic Tube Fabrication Lubricating Oil Cups Tube Coiling Metal Tube Spacers Tube Swaging Custom Miniature Heaters
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Tube End Forming Services



We offer a wide array of tube end forming capabilities that have been developed during our 70+ years of existence including swaging, flaring, flanging, beading, bulging, chamfering, crimping, tapering, notching, rounding, and many more. We can end form tubes from small hypodermic (capillary) up to 3.125” diameter. We are equipped to end form all types of metal alloys including aluminum, copper, brass, stainless steel, and others.

Most tubing end forms are used for specific connection or pressure specifications. Many others are simply there for ease of assembly or to provide a transition. Generally, our tooling is geared to industry standards, but variations are also common. For custom applications we are able to make all tooling in-house in a matter of days.

Understanding the end use of the tube and the role of the end forming is most helpful in determining the most cost effective solution for production. The terminology and descriptions of tube end forming are as varied as their applications.






Tube End Forming Capabilities

Capabilities

Beading
Bulging

Capping

Chamfering

Closing

Coining

Coping

Crimping

Double Beading

Double Flaring

Drilling

Expanding

Eyelet

Facing

Flanging

Flattening

Grinding

Grooving

Mitering

Necking

Nosing

Notching

Pointing

Printing

Punching

Reaming

Reducing

Rolling

Rotary Swaging

Rounding

Saddling

Swaging

Tapering

Telescoping

Threading

Tube Materials

Aluminum
Brass

Copper

Cupronickel

Hastelloy

Haynes

Inconel

Kovar

Monel

Nickel Alloys

Stainless Steel

Steel

Titanium

End Products

Exhaust Pipe
Ferrules

Hose Stiffeners with Flanges

Design Recommendations

Beading, Bulging, Flaring, and Flanging Diameter max is limited to 1.4 x tube diameter before the material starts to split. Some special operations are available when larger flanged diameters are required.

Secondary Operations & Finishing

Electropolishing
Lasermarking

Painting

Passivating

Plating

Polishing

Bulging

Crimping

Cutting

Double Beading

Double Flaring

Expanding

Flanging

Flattening

Laser Cutting

Laser Machining

Machining

Milling

Reducing

Rotary Swaging

Soldering

Turning

Coiling

Compression Bending

Draw Bending

Press Bending

Push Bending

Roll Bending

Serpentine Bending

Cut-off Lathe Cutting

CNC Tube Laser Cutting

Beading

Brazing

Flaring

Grooving

Swaging

Tumbling

Welding

ECM (Electrochemical Machining)
Tube Cutting

Industries

HVAC
Transportation

Public Works

Furniture

Lawn and Garden

Energy

Medical

Military

Aerospace

Lead Time

In-house lead time is 1 to 2 weeks with expedite orders welcome.

Quantities

1 to 500,000

Quality & Service

Our knowledgeable and helpful engineering staff can assist in the design for manufacture of your project. Whether you require reverse engineering of a sample part or have a 3D CAD model, we will quote you within 24 to 48 hours.

During project review for new jobs, our engineering and quality and manufacturing departments work together to design a process which assures that parts produced will meet specifications at the lowest possible cost and with maximum throughput within 24 to 48 of receipt of your order.
  • ISO 9001:2008 Certification
  • SPC - Statistical Process Control
  • CMM - Coordinate Measuring Machine Inspection
  • AWS Certified Welders
  • JIT - Just In Time and Kanban
  • SAE & JIC
  • .STP Files Preferred


 MORE IMAGES 

·  Beaded Tubes

·  Hose Bead Tubes

·  Hose Beading

·  Nozzle Tip Endform

·  Plated Tube Flanges

·  Radiator Hose Beads

·  Raw & Plated Flanged Tubes

·  Stainless Steel Tube Roll Grooves

·  Stiffener Tubular Inserts

·  Swage to Fit Self

·  Telescoping Tubes

·  Tube Beading

·  Tube Beading & Roll Forming

·  Tube End Forms 1

·  Tube End Reduction

·  Tube Flanging

·  Tube Flanging & Flaring

·  Tube Flaring

·  Tube Flattening

·  Tube Inserts

·  Tube Knurling

·  Tube Knurling & Threading

·  Tube Nosing

·  Tube Roll Form/Knurl/Threaded End

·  Tube Roll Forming



 Portfolios 


Custom Manufacturing of Tubes for the Packaging Industry
Custom Manufacturing of Tubes for the Packaging Industry


Custom Manufacturing of Surgical Devices for the Medical Industry
Custom Manufacturing of Surgical Devices for the Medical Industry

more available ..


Zeman Manufacturing Company | Custom Metal Tube Cutting & Fabricating